Designed, built, and serviced in Sullivan, Ohio since 1985
What it is

Continuous magnetic separation with automatic solids discharge

The MD Magnetic Separator removes ferrous fines from water-based coolants, synthetics, and alkaline wash water to extend fluid life. It is compact, runs continuously, and uses no filter media.

No disposable filter mediaPermanent rotating magnets capture the solids and a scraper discharges them continuously, eliminating filter-bag changes.
Cleaner fluid, longer lifePulling fines out continuously means fewer reservoir pump-outs, less machine wear, and longer coolant life.
Savings and payback for your applicationSimple payback can be estimated from the quoted investment and current maintenance, coolant, downtime, and disposal costs.
Contaminant compatibility

What the magnet captures, and what passes

ContaminantOn the discs
Ferrous finesSteel and cast iron swarf, sludge
Captured
Non-ferrous finesAluminum, brass → paper bed filter
Passes
Tramp oilOil & recycling → C.R.O.S.S.
Passes

For mixed particulate loads, place magnetic separation ahead of media filtration. EdjeTech can review the fluid, material mix, and solids sample to confirm the required stages.

How it works

How the MD cleans your coolant

Dirty coolant in the top, ferrous out the side, clean coolant out the bottom by gravity. No filter media in the path.

MD magnetic separator operating principle: contaminated coolant enters the diffuser and passes through the rotating magnetic discs; ferrous solids are captured and a stainless steel scraper drops them down a chute; clean coolant flows out the bottom by gravity to a collection tank, ready to reuse.
MD magnetic separator coolant flow and automatic ferrous-solids discharge.

Rated to a maximum fluid viscosity of 20 cSt at 100°F. Because capture is a permanent magnet and a blade, the unit runs while the machine it serves keeps running, with no stop to change media.

Features & benefits

Operating features and production value

Continuous magnetic separation reduces filter-media use, reservoir maintenance, equipment wear, and filtration-related downtime.

FeatureSystem functionOperating result
Rotating magnetic discs
The coolant stream passes over permanent magnets that capture ferrous fines.
98% ferrous removal during continuous operation.
Automatic scraper blade
A stainless steel blade strips the captured solids off the discs and drops them down a chute.
Autonomous operation. Operates without continuous operator oversight or filtration-related shutdown.
No filter media
Permanent magnets and a scraper blade remove solids without bags or disposable fabric.
No filter-media expense and no spent media to dispose of.
Continuous operation
The unit removes fines during machine operation without filtration-related cleaning downtime.
Lower maintenance hours and no production stoppage for filtration.
Efficient solids collection
Scraped fines fall straight into a 55-gallon drum or a portable chip dumpster.
Fines leave the fluid before they settle in the sump, so reservoir pump-outs drop.
Gravity-flow outlet
Clean fluid leaves the bottom by gravity to a tank or the next filtration stage.
Gravity-flow integration with an existing process line, without an additional discharge pump.
Cleaner fluid, held longer
Pulling the ferrous load out continuously keeps the coolant in working condition.
Less machine wear and longer fluid life. Economic return depends on the quoted investment and current operating costs.
Where it fits

Magnetic separation ahead of downstream filtration

For grinding, cast-iron machining, and other ferrous-heavy applications, magnetic separation removes the primary solids load before the coolant reaches fabric filtration or a recycling system.

Dirty coolant in →→ Clean, reusable
Stage 01Primary stage

Magnetic separator

Ferrous fines

Removes the heavy ferrous load at 98% efficiency before the fluid reaches downstream media filtration, with no filter-media consumables.

Ferrous to drum
Stage 02Downstream

Paper bed filter

Non-ferrous & fine solids

Captures non-ferrous and remaining fine solids after the magnetic load has been removed, extending fabric life. Both stages are available together as the DCO Filter System.

See the paper bed
Non-ferrous fines to media
Stage 03Downstream

C.R.O.S.S.

Tramp oil & recycling

Removes tramp oil, maintains coolant concentration, and returns recycled coolant to service at the facility level.

See C.R.O.S.S.
Tramp oil separated

When magnetic prefiltration is integrated with a C.R.O.S.S. recycling system, the complete system can reduce new-fluid purchases by up to 85%. Ferrous-heavy machining and tube-mill applications often combine magnetic separation with downstream fabric filtration and coolant recycling. The complete configuration can be included in one quotation. Review paper bed filtration

Specifications

Eleven models, sized by flow

The model number reads as rated water flow in liters per minute. Full dimensional drawings ship with the spec sheet.

Magdisk magnetic separator model specifications
MagdiskWater GPMOil GPMLength A (in)Height C (in)Inlet G
501397.414.51"
10026189.616.71-1/2"
150392712.920.02"
200523615.122.22"
300795521.829.82-1/2"
4001057329.537.53"
5001329237.245.33"
600P15811020.531.0Confirm with quoted drawing
800P21114831.943.3Confirm with quoted drawing
1000P26418437.649.06" / DN100
1500P39627758.369.86" / DN100
Compatible fluids
Water-based coolantPrimary rating, full GPM
Synthetic & semi-syntheticWater-miscible fluids
Alkaline wash waterParts-washer reservoirs
Neat & cutting oilsReduced flow, see oil GPM

Each model is rated for both water-based fluids and oil (the two GPM columns above), up to a maximum viscosity of 20 cSt at 100°F. Tramp oil and non-ferrous solids pass through; for those, pair with C.R.O.S.S. or a paper bed filter.

98%
Ferrous removal efficiency
1/4 IN
Max ferrous particle size captured
20 cSt
Max fluid viscosity at 100°F
Gravity
Clean-fluid outlet; no discharge pump required

P-frame models (600P–1500P) provide the high-flow configuration. Each model has separate ratings for water-based coolant and neat oil. Applications above 396 GPM or at tube-mill flow require engineering review and may include multiple filtration stages. Request dimensional drawings

Applications

Built for ferrous grinding and machining

Cast iron and steel are the core duty: the swarf, sludge, and ferrous fines those processes generate.

01GrindingCenterless, surface, and cylindrical; cast iron and steel fines
02Turning & general machiningFerrous swarf from machining centers and lathes
03Tube & pipe millsFerrous fines at mill flow, paired with a paper bed
04Parts washingAlkaline wash water carrying ferrous particulate
05Cast iron workHeavy ferrous sludge loads ahead of recycling
06Pre-stage to recyclingFirst stage ahead of a paper bed or a C.R.O.S.S. system
Common questions

Product and application questions

  • 01

    Will it remove my fines?

    Ferrous particles up to one-quarter inch are removed at 98% efficiency. Aluminum and brass are non-ferrous and require paper-bed or combination filtration. For mixed particulate loads, install magnetic separation before media filtration.

    Request an application review
  • 02

    What does it cost to run?

    No filter media, bags, or related consumables are required. The rotating discs and scraper operate continuously without shutdown for media changes or routine scraper cleaning, while captured fines discharge into a drum or chip dumpster.

  • 03

    Is it sized for my flow?

    Eleven standard models cover 13 to 396 GPM on water-based fluids and 9 to 277 GPM on oils, with model-specific ratings shown above. Higher-flow and tube-mill applications require an engineering review of the complete filtration system.

    Request a sizing review
  • 04

    How does it differ from a sump or drum magnet?

    A sump or drum magnet captures the ferrous material that reaches its surface. The MD Magnetic Separator processes the coolant stream over rotating magnetic discs and automatically scrapes the captured solids, providing 98% ferrous removal.