Designed, built, and serviced in Sullivan, Ohio since 1985
C.R.O.S.S. coolant recycling system installed on a machining floor
Industry · Aerospace & defense

Coolant systems for precision aerospace machining.

Aerospace and defense machining requires consistent coolant quality across expensive materials, tight tolerances, and demanding surface-finish specifications. EdjeTech provides coolant recycling, filtration, separation, and sump-cleaning equipment for these operations.

99.75%
tramp oil & particulate removed by C.R.O.S.S., by volume
99% or greater
C.R.O.S.S. uptime, clean coolant available 24/7/365
up to85%
reduction in new fluid purchases with C.R.O.S.S.
40+ yrs
fluid-management engineering experience
Aerospace operations

Configure equipment for the process and contaminant load

Machine count, coolant volume, required flow, materials, and surface-finish requirements determine the appropriate equipment.

Operation A

Small & captive shops

≤ 25 GPM · single cell to mid floor

Captive machining departments and small contract shops can use portable coolant transfer where clean-coolant piping is not practical.

Typical fitC.R.O.S.S. or the Green Machine
Operation B

Large primes & tier-1 plants

multi-cell · multi-plant

High-volume aerospace machining cells and multi-plant operations use C.R.O.S.S. configurations sized to total coolant volume, contaminant load, and required throughput.

Typical fitC.R.O.S.S., configured for the facility
Operation C

Titanium & inconel grinding

fines control · finish + safety

Tight-tolerance grinding on titanium and nickel alloys requires media filtration matched to the fine-particulate load, coolant, and surface-finish specification. Additional separation stages depend on the complete material mix.

Typical fitPaper bed + application-specific filtration
Why fluid condition is a quality variable

Coolant condition affects machining quality and scrap risk

Fines and tramp oil that recirculate through the work zone can affect surface finish, tool life, and coolant performance. Removing these contaminants supports process consistency while reducing coolant replacement and disposal.

Surface finish & part qualitySupports consistency
Tool lifeSupports longer service
Coolant lifeSupports extension
C.R.O.S.S. waste-disposal costUp to 90% less
C.R.O.S.S. new-fluid purchasesUp to 85% less
Clean coolant availability99% or greater uptime
Environmental, health, and safety

Reduce waste volume and improve coolant housekeeping

Coolant recycling reduces disposal volume and supports cleaner fluid-management practices across the facility.

Coolant waste

Lower disposal volume

C.R.O.S.S. can reduce waste-disposal costs by up to 90%, lowering the volume of spent coolant that requires off-site management.

Exposure & housekeeping

Bacteria and odor control

Removing free oil and suspended contaminants reduces the material that supports bacterial growth. Optional ozone provides automated bacteria and odor control without routine biocide addition.

Titanium-specific

Class D fire hazard

Titanium fines require material-specific collection and handling because accumulated combustible-metal fines can present a Class D fire hazard. Review filtration media, collection, and disposal procedures with the facility's EHS team.

Review coolant-waste reduction and the product information available for facility records. See sustainability information →

Equipment roles

Coolant management for aerospace operations

Select equipment by fluid type, contaminant, required flow, and maintenance requirement.

C.R.O.S.S.
2–25 GPM
Central coolant recycling for aerospace machine shops, configured for portable, piped clean-coolant, or hybrid transfer.
Green Machine
55–70 GPM
Portable sump cleaning; the dual-tank version empties and refills in one pass. Filter bags 50 to 200 micron.
T.O.S.S.
2–50 GPM
Autonomous tramp-oil control for individual sumps, reservoirs, pits, and parts washers.
Paper bed + magnetic
Fines
The fines equipment for grinding-heavy aerospace work, run alone or paired.
S.O.F.
Oil-side
Filtration for straight and neat oils across 16 supported fluid types, configured by application.
C.R.O.S.S. performance

Reduce contamination, coolant consumption, and disposal

Apply product-specific performance to the coolant conditions and operating requirements of the facility.

99.75%
Tramp oil and particulate removed by volume.
99% or greater
System uptime, with clean coolant available 24/7/365.
40+ yrs
Engineering and servicing coolant recycling systems on plant floors.
up to 85%
Reduction in new fluid purchases on a recycling system.
Application review

Aerospace system selection depends on coolant type, processed materials, contaminant load, required flow, machine layout, and finish requirements.

Engineering support

EdjeTech engineers review the operating requirements and recommend the appropriate system configuration.

Application questions

Aerospace coolant-management considerations

  • 01

    What filtration does titanium grinding need?

    Paper-bed media captures titanium and other non-ferrous alloy fines at a rating selected for the coolant, wheel, and surface-finish specification. Magnetic separation applies only when the process also produces ferrous material. Add coolant recycling when tramp oil, concentration, consumption, and disposal also require control.

    Grinding coolant filtration
  • 02

    Why does titanium need reliable fines removal beyond part quality?

    Fine titanium particles can present combustible-metal fire or explosion hazards depending on particle size, form, concentration, and operating conditions. Filtration and collection methods should be reviewed with the facility's EHS and fire-protection teams. The facility must determine the waste classification and disposal requirements for collected fines and loaded filter media.

  • 03

    What size system fits a small captive aerospace shop?

    C.R.O.S.S. models process approximately 2 to 25 GPM and can use portable dirty-coolant transfer where central piping is not practical. Final sizing follows coolant volume and required throughput.

    See C.R.O.S.S.
  • 04

    Can EdjeTech review the application before quotation?

    Yes. EdjeTech can review the fluid, materials, contaminants, required flow, finish specifications, and facility layout before recommending equipment.

    Talk to an engineer